Register Community Calendar Today's Posts Search

Go Back   GZ 250 Forums > GZ250-Specific > Troubleshooting

Reply
 
Thread Tools Display Modes
Old 03-26-2018, 05:52 PM   #1
Jeffro304
Junior Member
 
Join Date: Mar 2018
Posts: 12
Exclamation was idleing and died

hey guys im haivng some elctrical issues, started my bike earlier to warm up, she idled for about 10minutes then died,
i went to try and start her backup and realized i had no electrical. no neutral light no headlights nothing, first thing i cheked was the solenoid fuse since its the first visible one, it was blown, so i changed it, thinking i had licked the issue at hand, but it didnt, checked the following 4 or 6 fuses in the fuse box attached to the solenoid they are all good.

now my question is, where do i check form here?



Login or Register to Remove Ads
Jeffro304 is offline  
Reply With Quote
Old 03-26-2018, 06:15 PM   #2
Jeffro304
Junior Member
 
Join Date: Mar 2018
Posts: 12
update, the solenoid keeps blowing fuses, havent found any pinched or grounded out wires that i havent isolated to keep from sending power to them, ie tail lights and signal markers.

Last edited by Jeffro304; 03-26-2018 at 08:40 PM.
Jeffro304 is offline  
Reply With Quote
Old 03-26-2018, 08:39 PM   #3
Jeffro304
Junior Member
 
Join Date: Mar 2018
Posts: 12
update: found a spot in the wiring harness that had been riding the chain and skinned down a couple wires, fix those wires, plug solenoid back up, and still no solenoid clik or anything, the one thing i notice now, is that when the key is off the neutral light is on, im at witts end with this thing already, 12v electrical has never been my strong point and aggrevates the crap out of me. if anyone has a GOOD and CLEAR wiring diagram for the 99 gz250 id greatly appreciate it



Login or Register to Remove Ads

Last edited by Jeffro304; 03-26-2018 at 08:41 PM.
Jeffro304 is offline  
Reply With Quote
Old 03-26-2018, 09:44 PM   #4
blaine
Senior Member
 
blaine's Avatar
 
Join Date: Feb 2010
Location: P.E.I. Canada
Posts: 3,784
Quote:
Originally Posted by Jeffro304 View Post
update: found a spot in the wiring harness that had been riding the chain and skinned down a couple wires, fix those wires, plug solenoid back up, and still no solenoid clik or anything, the one thing i notice now, is that when the key is off the neutral light is on, im at witts end with this thing already, 12v electrical has never been my strong point and aggrevates the crap out of me. if anyone has a GOOD and CLEAR wiring diagram for the 99 gz250 id greatly appreciate it
Dont have a diaghram ...But sounds like you have a short & blown fuses.
__________________
If at first you do succeed, try not to look surprised.


blaine is offline  
Reply With Quote
Old 03-26-2018, 09:49 PM   #5
derbydave
Senior Member
 
derbydave's Avatar
 
Join Date: Jan 2017
Location: KS
Posts: 103
See Attached
Attached Images
File Type: jpg GZ250 Wiring Diagram.jpg (99.8 KB, 11 views)
__________________
2003 Suzuki GZ250 (Sold)
1986 Suzuki Cavalcade LXE
1986 Suzuki Intruder VS700



Login or Register to Remove Ads
derbydave is offline  
Reply With Quote
Old 03-28-2018, 03:58 AM   #6
Jeffro304
Junior Member
 
Join Date: Mar 2018
Posts: 12
Quote:
Originally Posted by derbydave View Post
See Attached
by chance does anyone have this in english?
Jeffro304 is offline  
Reply With Quote
Old 03-28-2018, 03:59 AM   #7
Jeffro304
Junior Member
 
Join Date: Mar 2018
Posts: 12
im still chasing wiring gremlins :\
Jeffro304 is offline  
Reply With Quote
Old 03-28-2018, 11:11 AM   #8
derbydave
Senior Member
 
derbydave's Avatar
 
Join Date: Jan 2017
Location: KS
Posts: 103
I tried replacing my stock ignition switch with an aftermarket when I first got my bike due to not having the key. The aftermarket switch would blow the 20 amp main fuse every time I went to turn it on. I ended up having a key made for the stock switch. I would start by taking the headlight out of the bucket and check for any chafed wires since that is the junction point for a lot of connections.
__________________
2003 Suzuki GZ250 (Sold)
1986 Suzuki Cavalcade LXE
1986 Suzuki Intruder VS700
derbydave is offline  
Reply With Quote
Old 03-28-2018, 05:27 PM   #9
Jeffro304
Junior Member
 
Join Date: Mar 2018
Posts: 12
Quote:
Originally Posted by derbydave View Post
I would start by taking the headlight out of the bucket and check for any chafed wires since that is the junction point for a lot of connections.
that is the only place i havent checked wires as of yet.
i just spent the last 2hours tracing every wire in the harness i could get to that didnt have factory wrap on it, and putting shrink wrap and crinkle wire cover stuff in all places it has a chnace to rub.
But im still blowing fuses, it doesnt blow until i plug the small ground lead coming off the -battery wire into the coresponding female plug on the wire harness, but i trace that wire and there is no breaks or anything in it. the hting thats chapping my ass is the damn thing ran fine until the day i made this post, never failed to fire right up and put around the driveway in 15degree weather..
And up until that point the neutral light stays on and i cant even get it to crank. im at witts end almost, and itll be a cold day in hell before i take it to a shop. and the weather is finally starting to break here in southern WV.
Jeffro304 is offline  
Reply With Quote
Old 03-28-2018, 05:34 PM   #10
derbydave
Senior Member
 
derbydave's Avatar
 
Join Date: Jan 2017
Location: KS
Posts: 103
Quote:
Originally Posted by Jeffro304 View Post
by chance does anyone have this in english?
Here is an English one. It's hard to read though
Attached Images
File Type: jpg GZ250 Wiring.jpg (92.1 KB, 7 views)
__________________
2003 Suzuki GZ250 (Sold)
1986 Suzuki Cavalcade LXE
1986 Suzuki Intruder VS700
derbydave is offline  
Reply With Quote
Reply




Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off

Forum Jump


All times are GMT -4. The time now is 01:07 PM.


Powered by vBulletin® Version 3.8.4
Copyright ©2000 - 2024, Jelsoft Enterprises Ltd.