Register Community Calendar Today's Posts Search

Go Back   GZ 250 Forums > GZ250-Specific > General Maintenance

Reply
 
Thread Tools Display Modes
Old 09-11-2013, 09:13 PM   #1
bluehose2012
Junior Member
 
Join Date: Jun 2012
Location: Upstate SC
Posts: 19
front brake noise

hi, I recently had my front brake pads changed. the brake is working fine.

at times, especially after riding awhile, the front brake lever makes a noise that almost sounds like a duck quack. it doesn't do it every time-and if I let on and off the brake, the noise seems to go away.

I believe my mechanic did everything he was supposed to when changing the pads.

any thoughts? thanks in advance.

the bike is a 2006, with 12,500 miles.



Login or Register to Remove Ads
bluehose2012 is offline  
Reply With Quote
Old 09-11-2013, 10:46 PM   #2
JohnC
Senior Member
 
Join Date: Aug 2013
Location: New Hampshire
Posts: 127
Re: front brake noise

Quote:
Originally Posted by bluehose2012
...the front brake lever makes a noise...
Where is the noise coming from? The lever or the brake?
JohnC is offline  
Reply With Quote
Old 09-12-2013, 06:15 AM   #3
alantf
Senior Member
 
alantf's Avatar
 
Join Date: Nov 2008
Location: Tenerife (Spain)
Posts: 3,719
Re: front brake noise

Quote:
Originally Posted by bluehose2012
the front brake lever makes a noise that almost sounds like a duck quack.
The only thing that springs to mind is, check the little plunger that the brake lever operates (in the fluid receptacle) to see if it's moving freely.
__________________
By birth an Englishman, by the grace of God a Yorkshireman.



Login or Register to Remove Ads
alantf is offline  
Reply With Quote
Old 09-16-2013, 08:25 PM   #4
bluehose2012
Junior Member
 
Join Date: Jun 2012
Location: Upstate SC
Posts: 19
Re: front brake noise

I think it is the lever itself. I looked in the fluid receptacle, and moved the lever back and forth. it doesn't look like the plunger at the bottom of the receptacle is moving at all.

should I try and get the plunger moving or do I need a whole new fluid receptacle?
bluehose2012 is offline  
Reply With Quote
Old 09-16-2013, 09:47 PM   #5
raul10141964
Senior Member
 
Join Date: Apr 2012
Location: Elkhart, Indiana
Posts: 369
Re: front brake noise

wd-40 on the lever shaft an the contact with the plunger



Login or Register to Remove Ads
raul10141964 is offline  
Reply With Quote
Old 09-17-2013, 05:29 AM   #6
alantf
Senior Member
 
alantf's Avatar
 
Join Date: Nov 2008
Location: Tenerife (Spain)
Posts: 3,719
Re: front brake noise

Quote:
Originally Posted by bluehose2012
it doesn't look like the plunger at the bottom of the receptacle is moving at all.
Is the lever in contact with the plunger, all the time? It should be. Seems like the plunger is sticking, so try to get it moving, first, with WD40 etc. like raul lotsanumbers said.
__________________
By birth an Englishman, by the grace of God a Yorkshireman.
alantf is offline  
Reply With Quote
Old 09-17-2013, 09:19 AM   #7
bluehose2012
Junior Member
 
Join Date: Jun 2012
Location: Upstate SC
Posts: 19
Re: front brake noise

I looked at the brake lever where it goes into a rubber housing, below the fluid receptacle. It might be sticking there. I will try to lube it.

The thing at the bottom of the fluid receptacle can't be lubed. It's covered by the fluid.

I was also thinking I might need a new piston. It's $42 on bikebandit.com and my mechanic would have to change it. I will try lubing the rubber housing first.
bluehose2012 is offline  
Reply With Quote
Old 09-17-2013, 09:20 AM   #8
bluehose2012
Junior Member
 
Join Date: Jun 2012
Location: Upstate SC
Posts: 19
Re: front brake noise

I looked at the brake lever where it goes into a rubber housing, below the fluid receptacle. It might be sticking there. I will try to lube it.

The thing at the bottom of the fluid receptacle can't be lubed. It's covered by the fluid.

I was also thinking I might need a new piston. It's $42 on bikebandit.com and my mechanic would have to change it. I will try lubing the rubber housing first.
bluehose2012 is offline  
Reply With Quote
Old 09-17-2013, 12:52 PM   #9
alantf
Senior Member
 
alantf's Avatar
 
Join Date: Nov 2008
Location: Tenerife (Spain)
Posts: 3,719
Re: front brake noise

Quote:
Originally Posted by bluehose2012

The thing at the bottom of the fluid receptacle can't be lubed. It's covered by the fluid.
I was thinking more about the bit outside the receptacle. If the bit inside is covered by fluid, then it's being lubed by the fluid.
__________________
By birth an Englishman, by the grace of God a Yorkshireman.
alantf is offline  
Reply With Quote
Old 09-17-2013, 04:16 PM   #10
JohnC
Senior Member
 
Join Date: Aug 2013
Location: New Hampshire
Posts: 127
Re: front brake noise

There is a pivot bolt that the lever rotates on. It needs to be greased periodically. Also, there is a pivot where the brake pushrod attaches to the lever. It also needs to be greased. If you remove the bolt the lever will come off and the pushrod pivot can come apart too. First, remove the lock nut from the bolt then unscrew the bolt.

If the noise is actually inside the cylinder you'll need a rebuild kit. You cannot introduce just any lube in there. It has to be compatible with brake fluid, which is glycol based, not petroleum based.
JohnC is offline  
Reply With Quote
Reply




Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off

Forum Jump


All times are GMT -4. The time now is 03:11 AM.


Powered by vBulletin® Version 3.8.4
Copyright ©2000 - 2024, Jelsoft Enterprises Ltd.