Register Community Calendar Today's Posts Search

Go Back   GZ 250 Forums > GZ250-Specific > Troubleshooting

Reply
 
Thread Tools Display Modes
Old 05-25-2008, 09:33 PM   #1
Doug577
Member
 
Join Date: May 2008
Location: Akron, OH
Posts: 30
Send a message via AIM to Doug577 Send a message via Yahoo to Doug577
Exhaust pipe



I noticed this when I got back from riding this evening. It looks like it has just come loose because before the whole exhaust was even and together. It looks like there is a bolt or screw under this area that perhaps I can loosen and fit everything back together. Does that sound about right?

D
__________________
_____________
"Most motorcycle problems are caused by the nut that connects the handlebars to the saddle."



Login or Register to Remove Ads
Doug577 is offline  
Reply With Quote
Old 05-25-2008, 10:40 PM   #2
rayzuki
Senior Member
 
Join Date: Nov 2007
Location: portland, or
Posts: 154
I don't know but mine looks just like yours. Always has.
__________________
Yeah, I'm about as useful as a condom dispenser in the vatican. -- Jonathan
rayzuki is offline  
Reply With Quote
Old 05-25-2008, 11:51 PM   #3
Easy Rider
Senior Member
 
Join Date: May 2007
Location: Champaign, Illinois
Posts: 4,561
Re: Exhaust pipe

Quote:
Originally Posted by Doug577
It looks like it has just come loose because before the whole exhaust was even and together.
Either the pic. doesn't do the situation justice or your mind is playing tricks on you. (I suspect the latter)

The muffler is welded to the tail pipe; the whole exhaust is one solid (welded) piece. What you are seeing is a heat shield, held in place by screws and brackets at each end of the shield.

Look and feel around more closely (when it's cold, of course). I think you'll find that it all is as it should be.......or the shield is coming loose.
__________________
Loud pipes risk rights!



Login or Register to Remove Ads
Easy Rider is offline  
Reply With Quote
Old 05-26-2008, 11:03 PM   #4
Water Warrior 2
Senior Member
 
Join Date: Dec 2006
Location: Squamish B.C Canada
Posts: 11,409
Looks pretty normal to me. If that was actually the exhaust coming apart there would be a definite change in the sound.. I am sure this was suggested before and you might have already done it but I will repeat it. Go over the whole bike and check for loose fittings and such. Great way to get to know your bike too. I learned this the hard way with my first bike. Haven't be caught stranded since.
Water Warrior 2 is offline  
Reply With Quote
Old 05-27-2008, 09:30 AM   #5
jonathan180iq
Super Moderator
 
jonathan180iq's Avatar
 
Join Date: Jan 2007
Location: Dalton, GA
Posts: 3,996
If you stick your head under the bike, you'll see how the muffler connects to the head pipe. It's a "Y" section that is clamped on under the front end of the bike.

Check it out.



Login or Register to Remove Ads
jonathan180iq is offline  
Reply With Quote
Old 05-27-2008, 10:33 AM   #6
Easy Rider
Senior Member
 
Join Date: May 2007
Location: Champaign, Illinois
Posts: 4,561
Quote:
Originally Posted by jonathan180iq
Check it out.
I just did......for the third time. :roll:

On my '06, it looks like the right side pipe is welded all the way; the left side that branches off appears to be connected with a clamp. It's hard to tell for sure because the front clamp for the heat shield is in the way.

HOWEVER, the location of the original picture should definitely be welded, if it is stock.
__________________
Loud pipes risk rights!
Easy Rider is offline  
Reply With Quote
Old 05-27-2008, 04:28 PM   #7
jonathan180iq
Super Moderator
 
jonathan180iq's Avatar
 
Join Date: Jan 2007
Location: Dalton, GA
Posts: 3,996
Yeah, that was directed at the original poster.

Your description is right. The muffler connects as a whole to one of the headers while the other one is clamped on with a "U" clamp after the "Y" split.

That little hear shield can be removed without any adverse effects, except you would have an unsightly weld right there and you might melt your shoe.
jonathan180iq is offline  
Reply With Quote
Old 05-27-2008, 11:24 PM   #8
sportpsyc
Member
 
Join Date: May 2008
Posts: 30
Okay, how about this exhast wierdness...

While you are all on the subject of exhaust and before Doug notices this when doing his suggested pre-ride inspection, both of my GZ250's, the '01 & the '06, have a small hole drilled on the underside of the pipe between the y and the muffler. I discovered it when I was looking at something under the bike while it was running, and I felt a little puff of exhaust. I found the source, and when I examined it, it looks like it was drilled with a .100 drill bit. Then I checked, and the other bike has it too. I can't imagine, in my wildest thoughts, what that could be for. Any time I have ever seen a hole in an exhaust pipe, it has been because of rust or a problem! Anyone have any idea what's up the the hole? Easy, I just know you will have a perfect explanation for this....don't let me down now... :cool:

By the way, since I know you guys are HUGE fans of short pipes with no mufflers, I have to pass along that I cranked up the '06 after an engine rebuild, and it sounds really good with the left tube disconnected from the main tube. At about 2K RPM in the garage, it almost sounded louder than my son's moped! :2tup: Don't worry--the police didn't come and arrest me, so it's all good.
I can't help agitating, y'all know that by now....lol
sportpsyc is offline  
Reply With Quote
Old 05-27-2008, 11:31 PM   #9
jonathan180iq
Super Moderator
 
jonathan180iq's Avatar
 
Join Date: Jan 2007
Location: Dalton, GA
Posts: 3,996
That little hole can be found just about all factory mufflers that I have seen on motorcycles. From my understanding, it's a way for moisture to get out and accumulate in the bottom bend in the pipes. Without it, exhaust systems would rust in a short time, depening on where you live.
jonathan180iq is offline  
Reply With Quote
Old 05-28-2008, 12:20 AM   #10
sportpsyc
Member
 
Join Date: May 2008
Posts: 30
Ah Ha! That makes perfect sense--especially since exhaust is carbon monoxide and....water. And the muffler is pointed upward, making the water drain to that hole. Just another one of those odd little things that comes with the curious invention that is the motorcycle.....It's sort of like a spit-valve on a trumpet or trombone I guess (random reference--sorry)
Now if I can just figure out how to get those muffler bearings out and the ignition cross-fire modulator timed.....
sportpsyc is offline  
Reply With Quote
Reply




Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off

Forum Jump


All times are GMT -4. The time now is 10:47 PM.


Powered by vBulletin® Version 3.8.4
Copyright ©2000 - 2024, Jelsoft Enterprises Ltd.