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Old 04-26-2013, 11:58 AM   #1
newbie
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removing generator cover cap

I'm trying to do a valve adjustment and am using the directions given in an earlier post (viewtopic.php?f=8&t=5061&hilit=valve+adjustment+to ol). The problem is that I can't remove the generator cover cap; WD-40 isn't helping. Any suggestions? Either for getting that cap off or for doing the adjustment without removing the cap?
This is my first post and my first bike - I appreciate this forum and all the help everyone gives.



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Old 04-26-2013, 05:12 PM   #2
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Re: removing generator cover cap

Quote:
Originally Posted by newbie
I'm trying to do a valve adjustment and am using the directions given in an earlier post (viewtopic.php?f=8&t=5061&hilit=valve+adjustment+to ol). The problem is that I can't remove the generator cover cap; WD-40 isn't helping. Any suggestions? Either for getting that cap off or for doing the adjustment without removing the cap?
This is my first post and my first bike - I appreciate this forum and all the help everyone gives.
I always had good luck with a small pry bar a large washer & pliers will also work.As long as the nose of the cam is 180 degrees away from the adjuster (valve fully closed) you can adjust & no need to bother with timing marks.
:cool:
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Old 04-27-2013, 12:45 AM   #3
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Re: removing generator cover cap

Quote:
Originally Posted by newbie
I'm trying to do a valve adjustment and am using the directions given in an earlier post (http://www.gz250bike.com/forum/viewtopi ... tment+tool). The problem is that I can't remove the generator cover cap; WD-40 isn't helping. Any suggestions? Either for getting that cap off or for doing the adjustment without removing the cap?
This is my first post and my first bike - I appreciate this forum and all the help everyone gives.
A US silver dollar fits that slot perfectly! Or, a 1 oz silver round will work as well. Wrap the jaws of a pair of vice-grips with tape, hold the coin with them, and turn.



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Old 04-27-2013, 05:46 AM   #4
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Re: removing generator cover cap

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Originally Posted by OldNTired

A US silver dollar fits that slot perfectly!
What is the diameter & thickness of a silver dollar? If we know that, those of us not in America might find something the right diameter.
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Old 04-27-2013, 11:40 AM   #5
raul10141964
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Re: removing generator cover cap

spark plug gauge



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Old 04-27-2013, 02:06 PM   #6
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Re: removing generator cover cap

A large flat washer would likely do the trick too.
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Old 04-28-2013, 12:45 AM   #7
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Re: removing generator cover cap

Quote:
Originally Posted by alantf
Quote:
Originally Posted by OldNTired

A US silver dollar fits that slot perfectly!
What is the diameter & thickness of a silver dollar? If we know that, those of us not in America might find something the right diameter.
It is: 1.598" (or 40.6mm) in diameter with a thickness of .117" or 2.98mm.

But why would anyone want to be anywhere but here?
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Old 04-28-2013, 05:23 AM   #8
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Re: removing generator cover cap

Quote:
Originally Posted by OldNTired

But why would anyone want to be anywhere but here?
Sun, laid back lifestyle, healthy fresh local produce, wine from the local vineyards, 365 days a year riding. Need I go on? :2tup:
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Old 04-29-2013, 12:27 AM   #9
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Re: removing generator cover cap

Quote:
Originally Posted by alantf
Quote:
Originally Posted by OldNTired

But why would anyone want to be anywhere but here?
Sun, laid back lifestyle, healthy fresh local produce, wine from the local vineyards, 365 days a year riding. Need I go on? :2tup:
I have all of that, except for the 365 days of riding - I get about 250 if I am lucky.

But, to stay on topic, a Canadian Maple leaf, since it is thinner, would work better if that slot were banged up and not full size!
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Old 05-03-2013, 01:27 AM   #10
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Re: removing generator cover cap

I can't get it off either, I put it on blocks and in 5th gear, then rotate the rear wheel until the mark appears in the window under the bolt that you can loosen.
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