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Old 12-15-2011, 08:39 PM   #1
Meme
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Join Date: Oct 2009
Location: Reno NV
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Removing the exhaust

The exhaust on my GZ cracked where the Y pipe is welded. I have welded it back together, but not all the way around the pipe. I have to remove the exhaust to get to it and do it right.

I am having trouble getting out the left side header that is clamped into the Y pipe. I've removed the clamp bolt and soaked it down with WD-40. After that I used the grinder on the part I have welded (it needed to be ground down, and I figured the vibrations may help loosen the clamped piece). I have rapped on it solidly, but don't want to beat on it enough to bend or dent it.

Has anyone done this on an older bike? (Mine is a 2000 and is in Nevada. There is some rust, but not much.) Does anyone have any suggestions to get them separated? :roll:



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Old 12-15-2011, 09:05 PM   #2
Meme
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Re: Removing the exhaust

I got it. :rawk: The answer was heating it with a propane torch and a a lot of gentle twisting back and forth, as well as more WD-40. (The WD was after the propane torch. The stuff that was on there caught fire and burned off when the torch was applied. :biggrin: )

Unfortunately it is getting dark now, so I will have to finish another time.
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Old 12-16-2011, 12:05 AM   #3
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Re: Removing the exhaust

You would be better off using an actual penetrating fluid of some sort. Your local auto parts store will have something more suitable than WD-40.



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