Register Community Calendar Today's Posts Search

Go Back   GZ 250 Forums > GZ250-Specific > Instructional Articles

Reply
 
Thread Tools Display Modes
Old 10-08-2007, 10:33 PM   #11
bhppy101
Junior Member
 
Join Date: Oct 2007
Posts: 17
Forgot to mention that I filled the holes that where left by the buttons with the left over cut out foam from the main seat. I just cut out 2 thick squares...then trimmed them to the approx size (about 1/4" bigger around) and used scissors to taper it at the bottom to make a cone shaped plug....kind of like a cork. I then sprayed both plugs and the seat holes with 3M contact adhesive (buy it at any Walmart or Home Depot).....let it dry...than pushed the plug into the seat holes leaving about 1/4" of the plug over the seat surface. I then took my disk sander with an 80 grit sanding disc and smoothed out the top surface as I thinned out the whole passenger seat. It came out perfectly smooth like 1 piece.

Just a note when using a disc sander for shaping: Barely touch the seat with the sander and remove small layers at a time by making multiple passes over the seat. If you put any pressure on the sander to the seat....it can get away from you and the next thing you know....it sanded down way too deep....so work slowly until you get your desired shape.



Login or Register to Remove Ads
bhppy101 is offline  
Reply With Quote
Old 10-09-2007, 06:49 AM   #12
Badbob
Senior Member
 
Badbob's Avatar
 
Join Date: Aug 2006
Location: Tallahassee FL
Posts: 945
It looks good and it gets rid of those damn water collecting buttons. However I would guess that a seat modified like this would cripple me on a long trip. The stock seat damn near did.

On a GZ250 seat the foam compresses so bad that after about 30 minutes you are practically sitting on the seat pan. If your going to go to the trouble to do this mod I would suggest replacing the foam with something better while your at it. Unless of course your not planing to ride it more than 10 or 20 miles at a time.
Badbob is offline  
Reply With Quote
Reply




Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off

Forum Jump


All times are GMT -4. The time now is 11:25 PM.


Powered by vBulletin® Version 3.8.4
Copyright ©2000 - 2024, Jelsoft Enterprises Ltd.