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Old 08-05-2009, 05:53 PM   #1
jamezgreen
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Handlebar Length

Hi, can someone tell me how long the stock handlebars should be on a 2003 GZ250? I suspect the bars on mine are aftermarket since they seem particularly small, maybe 30" across. Another thing that makes me suspicious is that when I turn them completely from side to side, the control boxes hit the gas tank and will ding it up if I'm not careful. Is this normal? Where can I find some larger stock bars if these are too small? And finally is it that hard to swap them out? Sorry for all the questions!

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Old 08-05-2009, 06:43 PM   #2
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Re: Handlebar Length

That's not normal, but you may be able to loosen them and "push" them forward a little to make them stand up straighter/taller. I don't have the standard bar dimensions right here, but you might can do a search and find them.
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Old 08-06-2009, 01:15 AM   #3
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Re: Handlebar Length

http://www.sideroadcycles.com/ImportedM ... rsOne.html
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Old 08-07-2009, 08:26 PM   #4
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Re: Handlebar Length

So I checked out Dupo's chart. Thanks. My handlebars are about the right width and center but the pullback and height fall way short. Having a hard time finding handlebars that actually meet the sizes specified on the chart. (7" rise, 28" width, 10" pullback, 6" center) Any ideas on where I might find some used/new handlebars??
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Old 08-08-2009, 05:20 AM   #5
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Re: Handlebar Length

Do you know if the bike's been in a smash? I'm not saying it has, but people (including myself) have found that bent handlebars are the first thing that happens when the gz goes over. I was just wondering why the previous owner would put smaller bars on. Might be worth checking for any signs of the bike going over, such as grazes/scrapes.
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Old 08-08-2009, 11:49 AM   #6
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Re: Handlebar Length

GO HERE: http://www.bikebandit.com/suzuki-motorc ... 04/o/m6283

Then enter this part number in search: 1484229-001

$68.63
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Old 09-04-2009, 01:38 PM   #7
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Re: Handlebar Length

ok got my new handlebars here. They look like a way better fit. I've looked our the service manual on handlebar removal/install. I'm gonna have a go at it this weekend. Any tips or advice, tricks of the trade anyone might offer? thanks.
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Old 09-04-2009, 03:01 PM   #8
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Re: Handlebar Length

Quote:
Originally Posted by jamezgreen
ok got my new handlebars here. They look like a way better fit. I've looked our the service manual on handlebar removal/install. I'm gonna have a go at it this weekend. Any tips or advice, tricks of the trade anyone might offer? thanks.
Don't try to completely unscrew the bar ends. Just loosen them a little, then pull them out...
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Old 09-06-2009, 12:51 AM   #9
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Re: Handlebar Length

OK. The new bars are on... and they're awesome. Feels like a completely different bike. Much more comfortable ride and looks better to. Do have a few questions: 1. My front brake is gone. I've tried to bleed the line and the handle is pumping plenty of fluid, what am I missing?? 2. I think I need new bar ends since I can pull them out if I pull hard enough (don't think that should happen but not sure.
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Old 09-06-2009, 01:06 AM   #10
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Re: Handlebar Length

Quote:
Originally Posted by jamezgreen
1. My front brake is gone [...] 2. I think I need new bar ends since I can pull them out if I pull hard enough (don't think that should happen but not sure.
Don't know about the brake, however you should be able to tighten the handlebar ends with a phillips-/cross-head screw driver, to make them fit more snugly.
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