Manual choke conversion

xxvikingwarrior · 03-21-2018, 06:37 AM

I've had my GZ250 for a long while. Along the way I've deleted allot of the factory plastic nonsense, and done some mods. I eventually had the choke cable break on me, and later gutted the wiring and all other unnecessary junk from the bike. I have removed the entire left hand controls, but for the ease of starting I would like to have a choke again. Has anyone figured out a way to have a hand pulled choke plunger installed on this carburetor instead of the cable choke which it comes with. Any help is appreciated, thanks!

kilo0195 · 03-27-2018, 03:49 PM

I think the easiest option (if cleaning up the handlebars is what you're after) is to keep the choke connection that runs into the carb, and use a lawnmower type pull lever and cable to connect. You could cut the new cable short enough to mount it to the carb. Or if you want a cleaner look you could route the cable so the lever mounts under the fuel tank along the frame or even under the seat. Of c ok use the easiest option besides stock is to buy a carb off Ebay that has the style choke you want. You can get a basic slide style carb on there for $30-40... not including jetting.

GZ300 · 06-18-2021, 09:13 PM

Stock choke cable and lever work fine. If you wanted to use the choke you shoulda jist left it alone dipshit.

03-21-2018, 06:37 AM	#1
xxvikingwarrior Junior Member Join Date: Mar 2018 Posts: 1	Manual choke conversion I've had my GZ250 for a long while. Along the way I've deleted allot of the factory plastic nonsense, and done some mods. I eventually had the choke cable break on me, and later gutted the wiring and all other unnecessary junk from the bike. I have removed the entire left hand controls, but for the ease of starting I would like to have a choke again. Has anyone figured out a way to have a hand pulled choke plunger installed on this carburetor instead of the cable choke which it comes with. Any help is appreciated, thanks! Login or Register to Remove Ads
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06-18-2021, 09:13 PM	#3
GZ300 Junior Member Join Date: Jun 2021 Posts: 25	Stock choke cable and lever work fine. If you wanted to use the choke you shoulda jist left it alone dipshit. Login or Register to Remove Ads
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03-27-2018, 03:49 PM	#2
kilo0195 Member Join Date: Jul 2017 Location: Illinois Posts: 52	I think the easiest option (if cleaning up the handlebars is what you're after) is to keep the choke connection that runs into the carb, and use a lawnmower type pull lever and cable to connect. You could cut the new cable short enough to mount it to the carb. Or if you want a cleaner look you could route the cable so the lever mounts under the fuel tank along the frame or even under the seat. Of c ok use the easiest option besides stock is to buy a carb off Ebay that has the style choke you want. You can get a basic slide style carb on there for $30-40... not including jetting.
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