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06-02-2017, 06:12 PM | #1 |
Junior Member
Join Date: Sep 2011
Location: Chicago, Illlinois
Posts: 24
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Broken cylinder head bolt removal
The left front cylinder head bolt ( 12A ) broke when I was torquing it tight if stop oil leak. I got to 20 pounds on the way to 27.5 pounds when it broke.
Couldn't extract the "1/2 inch" bolt stub still in the head so I've turned to removing the valve cover in hopes of seeing a bolt stub protrusion. Removed 12 bolts ( and loosened three others that apparently have nothing to do with holding the valve cover on) and tired of whacking the living daylights out of the cover. I used a wooden dead blow mallet and wailled away with no success. Its on there so tight, its hard to understand why it was leaking in the first place. When struck from above there seems to be a slight "jiggle" sound toward the front but solid silence from the rear part. Striking on the sides or from a upward direction where a bight can be obtained, yields only unmoving metal sound. Can't figure what I'm doing, or not doing, wrong. Any advice is welcome and appreciated. Login or Register to Remove Ads |
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06-02-2017, 11:03 PM | #2 |
Senior Member
Join Date: Jan 2017
Location: KS
Posts: 103
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There are 12 bolts that hold the valve cover on. The valve cover is sealed with an RTV like sealant (I used Permatex MotoSeal) The cover may just be stuck from the sealant and just needs to be gently pried off. Attached are two photos from when I resealed my valve cover so you can see which bolts hold it on.
The 3 that don't seem to do anything actually hold the rocker arm assembly in place.
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2003 Suzuki GZ250 (Sold) 1986 Suzuki Cavalcade LXE 1986 Suzuki Intruder VS700 |
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11-30-2017, 03:38 PM | #3 |
Senior Member
Join Date: Aug 2013
Location: Franklin VA
Posts: 174
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Same happened to me
I was lucky my head bolt came out.
I used PB blaster soaked in hole. And at lunch today with punch and hammer it came loose gradually. Threaded part was broke off.
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2005 GZ 250 10,200 miles Login or Register to Remove Ads |
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11-30-2017, 09:17 PM | #4 | |
Senior Member
Join Date: Aug 2013
Location: Franklin VA
Posts: 174
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Quote:
The cylinder bolts like 12a and others are torqued to only 7 foot pounds. So it would make sense why they broke on us. I didn't use a torque wrench when mine broke, but definitely used more than 7 or 20 trying to tighten.
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2005 GZ 250 10,200 miles Last edited by bwader; 11-30-2017 at 09:24 PM. Reason: Detail |
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