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Sounds like Alantf is on to something. There could be some insulation worn through due to vibration. The act of disconnecting the bulb might be curing the direct short of any number of wires in the headlight bucket. Look for worn wires, cracked insulation or and extra connector that should be covered with tape to prevent a possible direct short. Could be a previous owner cut off a connector and didn't tape it for safety. Keep things simple before tearing into a stator and investing $.
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