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Originally Posted by TXtwowheeler
The cap is off, and I can't get it back on until I get the piece back out where I can reach it.
First: Any tricks to getting it back out?
Second: Any tricks to avoiding having it rattle loose again?
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Last question first: Blue locktite.....or a little fingernail polish. And when you put it back on, do NOT overtighten. Very snug is about right.
First question: It depends on what pieces are IN and which ones are OUT. If you have the rubber expansion plug OUT, then with the help of a friend you should be able to lean the bike over to that side and shake the nut (and washer) out of the bar end.
If (more likely) you don't have the rubber plug out, then things get more difficult. First, try the bolt by itself, without the weight.
Failing that, a coat hanger with a tight hook at the end might work.
Third option would be a long lag bolt (wood screw) about the same size as the assembly bolt.
I think probably the best thing you can do is to remove the OTHER one so you can see exactly how it works. Loosen the bolt/screw just to the point where it feels loose; NO FARTHER. Then get a firm grip on the weight (or bolt or both) and PULL/wiggle the whole thing out of the bar. The whole thing comes out as an assembly, not in individual pieces.
Good luck!