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-   -   Replacing Clutch Cable (http://www.gz250bike.com/forum/showthread.php?t=5962)

gaillarry 02-26-2013 11:22 AM

Replacing Clutch Cable
 
Putting on a new clutch cable. I removed the linkage from the shaft but can't remember which way it goes back on. I see a slash mark on the top of the shaft, is there a certain way that it installs on the linkage?

http://i6.photobucket.com/albums/y21...ps63f77846.jpg

Water Warrior 2 02-26-2013 02:25 PM

Re: Replacing Clutch Cable
 
If that is a "before" pic then install it the same way with the new cable. Use a dab of blue loktite on the threads of the bolt.

gaillarry 02-27-2013 08:22 AM

Re: Replacing Clutch Cable
 
Quote:

Originally Posted by Water Warrior
If that is a "before" pic then install it the same way with the new cable. Use a dab of blue loktite on the threads of the bolt.

I wish it was a before pic but I just sat the linkage on the shaft and there's not enough tension on the cable, so I"ll try to align the hash mark with the gap in the linkage.

blaine 02-27-2013 09:05 AM

Re: Replacing Clutch Cable
 
Quote:

Originally Posted by gaillarry
Quote:

Originally Posted by Water Warrior
If that is a "before" pic then install it the same way with the new cable. Use a dab of blue loktite on the threads of the bolt.

I wish it was a before pic but I just sat the linkage on the shaft and there's not enough tension on the cable, so I"ll try to align the hash mark with the gap in the linkage.

IIRC your right the gap in the linkage lines up with the slash mark. (no longer have my G.Z. to check for you)
:) :cool:

alantf 02-28-2013 04:59 AM

Re: Replacing Clutch Cable
 
[attachment=0:3cm8xb7l]Picture 008.jpg[/attachment:3cm8xb7l]My 2007 (European) doesn't have the slot. Could a previous owner have done it? Anyhow, here's a picture of mine (never been taken off the splines) so you can compare the angle. :)

alantf 02-28-2013 05:03 AM

Re: Replacing Clutch Cable
 
Just compared our photos. Looking at the bolt in relation to the flat bar, it does look as though you are slightly counter clockwise to the position of mine, so, perhaps, the slot should line up.

blaine 02-28-2013 08:43 AM

Re: Replacing Clutch Cable
 
As long as it is positioned on the splines so the cable is tight enough for you to get your proper "free play" at the lever you should be good to go.
:)


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