My clutch job.

[spldart]

A photo essay on doin teh clutch :tup:
Hold up 4 teh pics ;)

http://www.gz250bike.com/forum/attachment.php?attachmentid=684&stc=1&d=1479067159

http://www.gz250bike.com/forum/attachment.php?attachmentid=685&stc=1&d=1479067230

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http://www.gz250bike.com/forum/attachment.php?attachmentid=686&stc=1&d=1479067337

http://www.gz250bike.com/forum/attachment.php?attachmentid=687&stc=1&d=1479067407

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http://www.gz250bike.com/forum/attachment.php?attachmentid=688&stc=1&d=1479067473

http://www.gz250bike.com/forum/attachment.php?attachmentid=689&stc=1&d=1479067512

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http://www.gz250bike.com/forum/attachment.php?attachmentid=690&stc=1&d=1479067630

http://www.gz250bike.com/forum/attachment.php?attachmentid=691&stc=1&d=1479067693

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http://www.gz250bike.com/forum/attachment.php?attachmentid=698&stc=1&d=1479173493

http://www.gz250bike.com/forum/attachment.php?attachmentid=699&stc=1&d=1479173561

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http://www.gz250bike.com/forum/attachment.php?attachmentid=694&stc=1&d=1479067924

http://www.gz250bike.com/forum/attachment.php?attachmentid=695&stc=1&d=1479067963

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http://www.gz250bike.com/forum/attachment.php?attachmentid=696&stc=1&d=1479068020

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http://www.gz250bike.com/forum/attachment.php?attachmentid=697&stc=1&d=1479068143

[spldart]

Don't forget... Gotta re-attach the exhaust rear hanger and the brake pedal ;)

[spldart]

oh!
The basket bolts were seated but barely tight.
There was no loctite on them.
They went back in with loctite blue, Thank you for the recommend, and are torqued down properly.
Only did a quick 3 miles test ride today. Everything was awesome.
Will do 50 miles tomorrow.
Went back together with old gasket. No leaking so far.
Will order new cover gasket soon.

[burkbuilds]

Nice work on the clutch and the documentation.

[Water Warrior 2]

Good pics. Thanks for sharing.

Although I never plan to open up cases or an engine on a bike I am amazed by the actual designs and the expertise it takes to put it altogether for my riding pleasure.

And a special thanks to all the members here who have amazed me with there projects over the years.

[spldart]

Wowzers. Did my 50 miles commute today on a used cover gasket and no oil leakage.
Clutch is holding strong so problem solved.
Feels good.
I'm glad my excessive oil changes have kept the innards so clean :)

[spldart]

Dunno what happened to that one post first page where 2 pics didn't appear. fixed now.

[Vegas Street Rider]

Great video. It actually looks easy to do. How many miles do you have on your bike now?

[spldart]

I'd say this was the easiest motorcycle clutch job I've ever done.
I've done 7 bikes now.
About 35k miles.